Packaging is more than just a nice looking Custom Mailer Boxes. Ordinary customers can be converted into raving fans with the right product packaging. It is the difference between being added to the cart and being left on the shelf. And, believe it or not, designing product packaging is simpler than you think.

Your goods and brand can and will stand out in a congested marketplace with exceptional product packaging. Recognition of your brand Custom Mailer Boxes based on the correct packaging can not only assist increase sales, but will also help cement a loyal and dedicated consumer base that will rely on your product on a regular basis. Let’s get started on the road to developing product packaging such that your product is always the first option.

Getting Going

It’s acceptable if you’ve never designed Custom Mailer Boxes for your goods. Understanding the fundamental components of product packaging design makes the process of getting started much less intimidating. And, regardless of your level of experience, you’ll quickly learn that it’s simple to get started.

Check out some excellent package design blogs to get some ideas. Your first package will be dispatched to customers or businesses to be placed on a shelf before you realize it.

Terminology Glossary

Understanding a few popular packaging words will greatly simplify the process of creating your packaging. If you want to go beyond the fundamentals, here is a more detailed technical approach to developing custom packaging.


A dyeline is a two-dimensional depiction of three-dimensional packaging that can be used to illustrate your design on a flat, unassembled box. Dyelines are vital because they direct both the designer and the printer in determining the layout and position of each artwork element to be printed on the box. They also serve as a guidance for machine operators on how to accurately cut, crease, and glue the box construction.

Colors in Spots

Spot colors are ink colors that are printed in a single pass. In North America, these standard ink selections are premixed from a numbered list provided by the Pantone Matching System (PMS). The colors are exclusively applied to the regions that have been designated for that color. This ensures consistency while also lowering printing expenses.


The four inks used in color printing are referred to as CMYK: cyan, magenta, yellow, and key (black). The CMYK model masks colors partially or completely on a lighter, usually white, backdrop. Light that might normally be reflected is reduced by the ink. Because inks “subtract” brightness from white, such a paradigm is known as subtractive.

The RGB color model (website display) is an additive color model that combines red, green, and blue light in various ways to recreate a wide range of colors.


Hot stamping is used in the food, cigarette, luxury goods, and alcohol packaging industries. It is a method of decorating your package Custom Mailer Boxes in which a picture is transferred onto paperboard or plastic in a thin layer of film or foil. This method employs heat and pressure to transfer an image from a carrier film to the substrate, resulting in the formation of a laminate.


Embossing is the process by which your design is raised. This can be text or a picture pressed into paperboard from the bottom. It necessitates the death of both a man and a female. Ink or foil can be applied to the elevated region.

The opposite of embossing is debossing. From above, it leaves an imprint of your image on paperboard. Ink can be applied to your image when it is imprinted, just like embossing. Debossing requires only one die to be used in the operation.


The weight or thickness of the cardboard is referred to as the caliper. It is primarily concerned with the product protection that a material can provide. The caliper is known as the flute in the world of corrugated packaging.

Initially Packaged

The layer of packaging that includes the product itself is known as primary packaging. It is designed with the product in mind and provides some storage protection. Shrink-wrapping, clamshell packaging, and blister packs are examples of primary packaging.

Packaging Used for the Second Time

Because it does not come into close touch with the product, secondary packaging differs from primary packaging. It is used as a branding and presenting technique in marketing. Secondary packaging is also utilized in logistics, such as transit and storage.

Flexographic printing is a type of printing that uses a flex

During the printing process, plates are used in flexographic printing. It typically uses simple colors and is a suitable choice if your design does not alter frequently. It may be more expensive at beginning because you will need to purchase printing plates.

Printing on Lithography

Printing plates are also used in lithographic printing, but for more sophisticated and detailed designs. It will provide the best print quality for your packaging, especially if you are printing in bulk. It is, however, the most expensive printing option offered.

Printing using a Digital Printer

To print your image on your package, digital printing employs CMYK ink colors. It is a common printing technology that is often used in home computer printers. It is particularly cost-effective because no printing plates are used, hence there are no setup expenditures. Because you may use numerous colors and it is a cheaper alternative if your artwork changes regularly, this is an excellent way to begin started with package design.


Is it necessary to be a trained packaging designer?

Not any longer. There are numerous options available to those that need to manufacture product packaging. Print-on-demand services have democratized the process of manufacturing custom packaging, making it available to both large corporations and small businesses. If you do decide to hire a designer, here are some helpful hints to help you choose a quality designer. While graphic design abilities are useful when producing packaging, even simple minimal designs can be effective in establishing a statement and image for your business.

What programmers do you require?

It is recommended that you begin your design with software such as Adobe Illustrator or Adobe Photo Shop. If you need to generate a 2D image on a dyeline, Illustrator has the advantage of being able to create vector files. However, seeing your design in 3D is always a plus. Fast custom boxes online 3D builder allows you to create fun and attractive mockups in a matter of minutes.

Do you require the services of a structural designer?

The quick and simple answer is no. For simple constructions like boxes, it’s easy to design your own using a dyeline or an online print-on-demand service. However, if you want to construct elaborate structures with intricate dyelines, cuts, or other specific features, you may need to employ a structural expert or company to assist you.

Packaging Layers

Knowing your brand’s story and how it ties to your product is essential for developing compelling packaging. It enables you to concentrate on the various levels of packaging that guide your buyers from discovering your goods to purchasing it.

But just because you’ve gotten your product into the hands of your customer doesn’t imply the tale is over. What if your merchandise isn’t properly protected and a buyer receives damaged goods? How do you get your product ready?

Utilization Ease

Your package must not only stand out from the crowd, but it must also be simple to use. Don’t make your customer work too hard. Product packaging that is difficult or frustrating to open can reflect poorly on both your product and your brand. You know what I’m talking about if you’ve ever struggled to open a molded clamshell case when trying to access an electrical item.

Simply keep it simple. Make your packaging easy to open and make it clear how your product should be utilized. This could imply printing instructions on how to utilize your product straight on the packaging. It may imply printing ingredients or cooking instructions for food items. It doesn’t have to be complicated, but even simple instructions can help.

Choose a simple design and easy-to-use boxes (such as mailer boxes) with excellent presentation and protection.

Product Security

A critical component of your packing design is ensuring that your product arrives safely. Everyone enjoys receiving a box in the mail, but nothing beats opening it to find it damaged or broken. When creating your packing, how can you prevent things from getting damaged?

Including unique inserts in your packaging soap packaging boxes will improve the protection and stability of your goods. Simple corrugated cardboard inserts are a low-cost alternative for ensuring your goods arrives safely and undamaged. You can also install lightweight and long-lasting bespoke foam inserts. While foam inserts protect your product well, they are more expensive and will raise your packaging costs.